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Debra
01-04-2007, 11:34 AM
After flying RC for 30 years and owning and building the real thing, I’m finally stumped and need some help.

I recently purchased a Great Planes Super Sky Bolt and in it, I put an O.S. FX .91 (Two Stroke). I was very careful to follow all the break-in instructions and did so on a test bench. The engine ran great until I put it in the airplane with a Bison Pitts style muffler. The plane flew great but the engine over heated and I landed immediately. I have tried many different props and different brands. I seem to have narrowed it down to a 14X6 or a 14X8; one lugs the engine down and the other over speeds it?

I’ve had every pro at the field (My RC Club) look at the plane and we all agree it has plenty of cooling and yet it still over heats?

I called O.S. but they only suggested I run it rich (less power, more mess) or go to a cooler plug, neither of which helped? Shouldn’t a new engine come with this figured out?

Please help me, I’m near tears and no one has an answer?

Sincerely,
Jeff R.

Dear Mr. R,
Three things are going to cause an engine to over heat: ­insufficient cooling, running the engine too lean, or using a fuel with low lubrication content.

You say that you have ample cooling, but how much air exit area do you have? It should be at least 1 1/2 time larger than the entrance. Otherwise pressure builds within the cowl and the air just goes around rather than through.

You did not say what you are using for fuel. on the market now days contain about 17 - 18% less. Try adding 3 or 4 ounces of castor oil see if this doesn't help.

How are you setting the mixture? The engine should be set to run in a rich 2-cycle and crack rich at the bottom of loops, etc. If you are running it in a screaming 2-cycle from beginning to end of the flight it is too lean - especially at the end of the flight. Don't try to get every last rpm out of the engine especially when using a Pitts style muffler that is pretty restrictive.

I would appreciate hearing what you find.

Yours,

Clarence Lee
(to write to Clarence, please email man@airage.com)

rica1a
11-07-2007, 01:28 PM
The early (before update) 91FX had the needle valve mounted on the eng backplate that was all one formed part. For some reason, at higher RPM's, air can enter into the needle valve and if happening, you will see air bubbles entering the carb. Some people don't have this experience some do. Maybe the airframe vibration combo. needle valve getting hot (I don't know). The bubbles will cause a lean mixture (overheating). If your engine comes with a separate (black plastic) needle valve with a chrome metal bracket to attatch to the backplate, then you have the updated mod and your problem is not this.
If you don't have the updated eng, OS now recommends a different needle valve and backplate. Go to Tower Hobbies or RCU forums for this engine. See what other's have used in the way of fuel, nitro % and props. See Tower's recommended props that Clarence tested. Others have put an aftermarket pump or regulator to resolve this issue. Ask me how I know this fix!
With a Perry pump and updated needle valve, I can run an APC 15x6, 15x4W, Zinger wood 15x6-10 (all overpropped for my style of flying at around 9,600 to 10,400rpm) at around 225 to 250 degrees on 10% nitro, 18% syn/castor blend at close to sea level. Hope this may be of help.:wave: